PORCELAIN CLAYS

Miscellaneous

Notes

(Richard Willis)

Unlike earthenware and stoneware, there are no “natural” porcelain clays. Porcelain clays came into being, and continue to be made, by adding pegmatite and kaolin to finely grained earthenware clays. Refining the process, it is normal to define traditional tableware and sculptural porcelains in terms of their varying proportions of feldspar, kaolin and a natural clay (selected for temperature, particle size and handling). Special (usually very high-fire) porcelains often supplement or replace the kaolin with talc or other refractories. In one precising sense, many maintain that in order to be called “porcelain” a clay must be capable of being fired to translucence before its melting point. see porcelain in PART I
composition profiles of porcelain clay “classics” (1040-1450ªC)
Chinese, c.1650AD — SiO2 72, Al2O3 20, CaO 0.7, K2O 5.7, Na2O 0.5, traces 1.1
Japanese, c.1700AD — SiO2 74, Al2O3 19, CaO 0.5, K2O 5.0, Na2O 0.4, traces 1.3
Böttger, c.1715AD — SiO2 61, Al2O3 33, CaO 4.8, K2O 0.1, Na2O 0.2, traces 0.9
Meissen, c.1731AD — SiO2 59, Al2O3 35, CaO 0.3, K2O 4.0, Na2O 0.8, traces 0.9
Meissen, c.1965AD — SiO2 57.7, Al2O3 29.9, CaO 0.56, K2O 2.75, Na2O 0.6, traces 8.48
Nymphenburg — SiO2 72.8, Al2O3 18.4, Fe2O3 2.5, CaO 3.3, MgO 0.3, K2O 0.7, Na2O 1.8, traces
Limoges — SiO2 70.2, Al2O3 24, Fe2O3 0.7, CaO 0.7, MgO 0.1, K2O 4.3, traces
Sèvres — SiO2 70.8, Al2O3 22.6, TiO2 1.1, CaO 0.5, xMgO 2.3, K2O 2.1, traces
Berlin — SiO2 66.6, Al2O3 28, Fe2O3 0.7, CaO 0.7, MgO 0.6, K2O 3.4, traces
Norton bone-china — SiO2 30.4, Al2O3 13.1, Fe2O3 0.3, TiO2 0.02, CaO 27.7, MgO 0.05, Na2O 0.74, traces (+ 20.9 of P2O3)
“common” porcelain clay
St. Ives: 1200ºC – 25% feldspar, 45% kaolin, 16.6% ball clay, 13.3% quartz
ParosL 1150-1200ºC – 66.66% feldspar, 33.33% kaolin
Norton: 1150-1170ºC – 60% pot. feldspar, 30% kaolin, 10% ball clay
Artigas: 1300ºC – pegmatite 56, kaolin 44; sod/pot feldspar 45, silica 10, kaolin 45
“bone china” clay
Strode: 6 parts calcinated bone, 4 parts feldspar, 3.5 parts kaolin
Searle: 45% bone ash, 26% kaolin, 3% flint, 26% Cornwall
“Standard English”: 50% bone ash, 25% kaolin, 25% Cornwall
typical modern “soft” clay for 1040 – 1300ºC: kaolin 20-30%, feldspar 30-50%, quartz or sand added to bring total to 100%
typical modern “hard” clay for 1250 – 1450ºC: kaolin 40-60%, feldspar 30-50%, quartz or sand added to bring total to 100%
“talc” porcelain clay for 1300-1400ºC
steatite 87, pot. feld. 6, kaolin 7
steatite 60, kaaolin 15, mag. carb. 7.5, bar. carb. 17.5
steatite 88, kaolin 5, bar. carb. 6, cal. carb. 1
steatite 85, bar. carb. 9.5, bentonite 0.5, ball 5
“hard” porcelain clay in dry-weight parts, 1300ºC
elastic:kaolin 15, ball clay 30, sod/pot feld. 35, silica 20
casting slip: kaolin 25, ball clay 20, sod/pot feld. 35, silica 20,
casting slip; kaolin 15, ball clay 20, sod/pot feld. 25, alumina 40
casting slip; kaolin 20, ball clay 25, sod/pot feld. 35, alumina 20
“refractory” porcelain clay in dry-weight parts, 1350-1450ºC:
“Marquardt”: kaolin 65, sod/pot feld.1, flint 1.5, alum. hyd. 19
“alumina”: kaolin 10, alumina frit 90
“zircon”: kaolin 5, zircon 95
“beryllium”: kaolin 20, beryllium 80
“mullite”: kaolin 12, alum. hyd. 13, mullite grog 75

Authors

XML

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<material name="PORCELAIN CLAYS" descrip="" generic="0" rawmineral="1" searchkey="" loi="0.00">
<families>
<family name="Clay Other"/>
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<notes>
<note>Unlike earthenware and stoneware, there are no &amp;#147;natural&amp;#148; porcelain clays. Porcelain clays came into being, and continue to be made, by adding pegmatite and kaolin to finely grained earthenware clays. Refining the process, it is normal to define traditional tableware and sculptural porcelains in terms of their varying proportions of feldspar, kaolin and a natural clay (selected for temperature, particle size and handling). Special (usually very high-fire) porcelains often supplement or replace the
kaolin with talc or other refractories. In one precising sense, many maintain that in order to be called &amp;#147;porcelain&amp;#148; a clay must be capable of being fired to translucence before its melting point. &lt;FONT SIZE=2&gt;see &lt;B&gt;&lt;I&gt;porcelain&lt;/I&gt;&lt;/B&gt; in PART I&lt;/FONT&gt;&lt;BR&gt;
&lt;B&gt;composition profiles of porcelain clay &amp;#147;classics&amp;#148; &lt;/B&gt;(1040-1450&amp;ordf;C)&lt;B&gt;&lt;BR&gt;
&lt;/B&gt;Chinese, c.1650AD &amp;#151; SiO&lt;FONT SIZE=2&gt;&lt;SUB&gt;2 &lt;/SUB&gt;&lt;/FONT&gt;72, Al&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3&lt;/SUB&gt;&lt;/FONT&gt;&lt;SUB&gt; &lt;/SUB&gt;20, CaO 0.7, K&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 5.7, Na&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 0.5, traces 1.1&lt;B&gt;&lt;BR&gt;
&lt;/B&gt;Japanese, c.1700AD &amp;#151; SiO&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt; 74, Al&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3&lt;/SUB&gt;&lt;/FONT&gt;&lt;SUB&gt; &lt;/SUB&gt;19, CaO 0.5, K&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 5.0, Na&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 0.4, traces 1.3&lt;SUB&gt;&lt;BR&gt;
&lt;/SUB&gt;B&amp;ouml;ttger, c.1715AD &amp;#151; SiO&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt; 61, Al&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3 &lt;/SUB&gt;&lt;/FONT&gt;33, CaO 4.8, K&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 0.1, Na&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 0.2, traces 0.9&lt;BR&gt;
Meissen, c.1731AD &amp;#151; SiO&lt;FONT SIZE=2&gt;&lt;SUB&gt;2 &lt;/SUB&gt;&lt;/FONT&gt;59, Al&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3 &lt;/SUB&gt;&lt;/FONT&gt;35, CaO 0.3, K&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 4.0, Na&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 0.8, traces 0.9&lt;BR&gt;
Meissen, c.1965AD &amp;#151; SiO&lt;FONT SIZE=2&gt;&lt;SUB&gt;2 &lt;/SUB&gt;&lt;/FONT&gt;57.7, Al&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3&lt;/SUB&gt;&lt;/FONT&gt;&lt;SUB&gt; &lt;/SUB&gt;29.9, CaO 0.56, K&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 2.75, Na&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 0.6, traces 8.48&lt;BR&gt;
Nymphenburg &amp;#151; SiO&lt;FONT SIZE=2&gt;&lt;SUB&gt;2 &lt;/SUB&gt;&lt;/FONT&gt;72.8, Al&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3 &lt;/SUB&gt;&lt;/FONT&gt;18.4, Fe&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3&lt;/SUB&gt;&lt;/FONT&gt; 2.5, CaO 3.3, MgO 0.3, K&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 0.7, Na&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 1.8, traces&lt;BR&gt;
Limoges &amp;#151; SiO&lt;FONT SIZE=2&gt;&lt;SUB&gt;2 &lt;/SUB&gt;&lt;/FONT&gt;70.2, Al&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3&lt;/SUB&gt;&lt;/FONT&gt;&lt;SUB&gt; &lt;/SUB&gt;24, Fe&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3&lt;/SUB&gt;&lt;/FONT&gt; 0.7, CaO 0.7, MgO 0.1, K&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 4.3, traces&lt;BR&gt;
S&amp;egrave;vres &amp;#151; SiO&lt;FONT SIZE=2&gt;&lt;SUB&gt;2 &lt;/SUB&gt;&lt;/FONT&gt;70.8, Al&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3 &lt;/SUB&gt;&lt;/FONT&gt;22.6, TiO&lt;FONT SIZE=2&gt;&lt;SUB&gt;2 &lt;/SUB&gt;&lt;/FONT&gt;1.1, CaO 0.5, xMgO 2.3, K&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 2.1, traces&lt;BR&gt;
Berlin &amp;#151; SiO&lt;FONT SIZE=2&gt;&lt;SUB&gt;2 &lt;/SUB&gt;&lt;/FONT&gt;66.6, Al&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3&lt;/SUB&gt;&lt;/FONT&gt;&lt;SUB&gt; &lt;/SUB&gt;28, Fe&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3&lt;/SUB&gt;&lt;/FONT&gt; 0.7, CaO 0.7, MgO 0.6, K&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 3.4, traces&lt;BR&gt;
Norton bone-china &amp;#151; SiO&lt;FONT SIZE=2&gt;&lt;SUB&gt;2 &lt;/SUB&gt;&lt;/FONT&gt;30.4, Al&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3&lt;/SUB&gt;&lt;/FONT&gt;&lt;SUB&gt; &lt;/SUB&gt;13.1, Fe&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3&lt;/SUB&gt;&lt;/FONT&gt; 0.3, TiO&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt; 0.02, CaO 27.7, MgO 0.05, Na&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O 0.74, traces (+ 20.9 of P&lt;FONT SIZE=2&gt;&lt;SUB&gt;2&lt;/SUB&gt;&lt;/FONT&gt;O&lt;FONT SIZE=2&gt;&lt;SUB&gt;3&lt;/SUB&gt;&lt;/FONT&gt;)&lt;BR&gt;
&lt;B&gt;&amp;#147;common&amp;#148; porcelain clay&lt;BR&gt;
&lt;/B&gt; St. Ives: 1200&amp;ordm;C &amp;#150; 25% feldspar, 45% kaolin, 16.6% ball clay, 13.3% quartz&lt;BR&gt;
ParosL 1150-1200&amp;ordm;C &amp;#150; 66.66% feldspar, 33.33% kaolin&lt;BR&gt;
Norton: 1150-1170&amp;ordm;C &amp;#150; 60% pot. feldspar, 30% kaolin, 10% ball clay&lt;BR&gt;
Artigas: 1300&amp;ordm;C &amp;#150; pegmatite 56, kaolin 44; sod/pot feldspar 45, silica 10, kaolin 45&lt;BR&gt;
&lt;B&gt; &amp;#147;bone china&amp;#148; clay&lt;BR&gt;
&lt;/B&gt;Strode: 6 parts calcinated bone, 4 parts feldspar, 3.5 parts kaolin&lt;BR&gt;
Searle: 45% bone ash, 26% kaolin, 3% flint, 26% Cornwall&lt;BR&gt;
&amp;#147;Standard English&amp;#148;: 50% bone ash, 25% kaolin, 25% Cornwall&lt;BR&gt;
&lt;B&gt;typical modern &amp;#147;soft&amp;#148; clay &lt;/B&gt;for 1040 &amp;#150; 1300&amp;ordm;C: kaolin 20-30%, feldspar 30-50%, quartz or sand added to bring total to 100%&lt;BR&gt;
&lt;B&gt;typical modern &amp;#147;hard&amp;#148; clay &lt;/B&gt;for 1250 &amp;#150; 1450&amp;ordm;C: kaolin 40-60%, feldspar 30-50%, quartz or sand added to bring total to 100%&lt;BR&gt;
&lt;B&gt;&amp;#147;talc&amp;#148; porcelain clay&lt;/B&gt; for 1300-1400&amp;ordm;C&lt;B&gt;&lt;BR&gt;
&lt;/B&gt;steatite 87, pot. feld. 6, kaolin 7&lt;BR&gt;
steatite 60, kaaolin 15, mag. carb. 7.5, bar. carb. 17.5&lt;BR&gt;
steatite 88, kaolin 5, bar. carb. 6, cal. carb. 1&lt;BR&gt;
steatite 85, bar. carb. 9.5, bentonite 0.5, ball 5&lt;BR&gt;
&lt;B&gt;&amp;#147;hard&amp;#148; porcelain clay&lt;/B&gt; in dry-weight parts, 1300&amp;ordm;C&lt;B&gt;&lt;BR&gt;
&lt;/B&gt;elastic:kaolin 15, ball clay 30, sod/pot feld. 35, silica 20&lt;BR&gt;
casting slip: kaolin 25, ball clay 20, sod/pot feld. 35, silica 20,&lt;BR&gt;
casting slip; kaolin 15, ball clay 20, sod/pot feld. 25, alumina 40&lt;BR&gt;
casting slip; kaolin 20, ball clay 25, sod/pot feld. 35, alumina 20&lt;BR&gt;
&lt;B&gt;&amp;#147;refractory&amp;#148; porcelain clay &lt;/B&gt;in dry-weight parts, 1350-1450&amp;ordm;C&lt;B&gt;:&lt;BR&gt;
&lt;/B&gt;&amp;#147;Marquardt&amp;#148;: kaolin 65, sod/pot feld.1, flint 1.5, alum. hyd. 19&lt;BR&gt;
&amp;#147;alumina&amp;#148;: kaolin 10, alumina frit 90&lt;BR&gt;
&amp;#147;zircon&amp;#148;: kaolin 5, zircon 95&lt;BR&gt;
&amp;#147;beryllium&amp;#148;: kaolin 20, beryllium 80&lt;BR&gt;
&amp;#147;mullite&amp;#148;: kaolin 12, alum. hyd. 13, mullite grog 75&lt;BR&gt;

</note>
</notes>
</material>



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